Automatic Moulding Carousel
The Endeco 8-Station Automatic Carousel is a fully automated moulding line used at Knights Foundry for high-volume production. Eight dedicated stations reduce manual handling, shorten cycle times and support consistent quality with less downtime.
Specifications
| Parameter | Details |
|---|---|
| Capacity | 8 stations for simultaneous operations |
| Mould Size | Up to 600 x 1000 mm (customisable) |
| Cycle Time | Approximately 2 - 5 minutes per mould |
| Footprint | 4m x 5m x 3m (L x W x H) |
Workflow
Each station manages a specific step in the moulding process, from sand compaction to core placement and mould release. This sequential approach maximises productivity by eliminating idle waiting time between operations.
The automation system is equipped with PLC controls and sensor-driven monitoring to ensure each station operates efficiently. Any anomaly triggers an alert to minimise downtime and keep the process running smoothly.
Benefits
| Benefit | Details |
|---|---|
| High Throughput | With eight stations, multiple moulds are processed simultaneously. |
| Consistent Quality | Automated compaction and uniform fill reduce casting defects. |
| Reduced Labour | Minimal manual intervention cuts operating costs and enhances safety. |
| Customisable | Modular design allows for station expansion or reconfiguration. |
| Real-Time Monitoring | Advanced sensors track moulding integrity. |